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ZJ-Gauge (Japanese Z-Gauge) - Page 1


 

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There is a Discussion Group formed on Yahoo for this topic. Visit this web address:- http://groups.yahoo.com/group/Japanese-Z-Scale/  The list is open to all interested. Postings are monitored to ensure junk mail does not get in. To participate in the discussion you need to either sign your name and city or fill in your profile on Yahoo with your name and location.


photo Mr  Nansatu

This was the first Japanese Z-scale train I have come across. It was made by Akia also known as Plus Up Co. Ltd. In 2008 they rebranded themselves and know use RealZJ as theri brand name.  It runs on Z-gauge track and it is very interesting in that it has been marketed like a Bandai product. Bandai is strictly a toy and they make short caricature models in N-Scale 1:150 and scale models in ZZ scale 1:300. powered by a watch battery that run on plastic track with a gauge of 4.5mm. I  got my 485 express set from World Hobby International in Japan.




photos by Akia
(PlusUp Co Ltd)


photo Mr Thom-Freudenreich

This is a layout that Akia has had made for running this train on and for photographing the models on and it has appeared at several conventions. It has also been advertised on their web site as being available commercially for purchase. 

Company web site is now at this address:- Http://www.realzj.com They do do other things besides Japanese Z. The company name is PlusUp Co. Ltd. On the 27th of August when I viewed their web site they had a banner line running saying they are going to be issuing the 485 set in two new colour schemes for the "Swans" and "Super Snow Grouse" and are working on tooling for another streetcar.

The commercial web site that is listed on the The http://www.realzj.com  web site as the source for this material is here. It is in Japanese  https://secure.intercom.co.jp/ecIntercom/shop/category/category.aspx?category=5030  I have not found any hobby shops with English web pages on the internet that still have these sets available but at the 7th convention of the Japanese Model Railroad Association in Osaka in August 2006 they were available for sale from various venders in the hall according to Harald Thom-Freudenreich who attended the show and provided the picture to the left at the bottom of the column.



photos Akia




[Back]
*Double Track Overhead Lines Pole 10 pieces
RealZJ photos

This is the power pack and track that is available from this supplier (InterCom Direct). I must add that I did not find it available from my supplier until much later but I did find track in the each box with the 10 cars I purchased but not enough to make a complete oval in the one box. The track was of very poor quality. The samples I have are Brass rail probably code 55 in size in a plastic base with ties that have an inverted "U" shape to them. The cast on spikes seem unable to keep the rail from rolling over in the tie bed and preventing it moving in the tie bed back and forth along its length. The rail joiners do not keep the rail upright unless modified. The rails slide back and forth in the rail joiners on the ends of the rail so it is very hard to assemble the rail pieces into a loop. The height of the track is a match for the Micro Trains Z-scale track and once one piece is connected to a piece of  Micro Trains track it is easier to connect more of the Akia stuff to it. Most of the Japanese sites I have seen, comment on the poor track quality and recommend the use to Micro Trains track instead of the Akia track supplied.

By early 2008 Plus Up Co. of Japan has progressed through 3 versions of track and their latest is very good and quite similar to the Micro Track put out by Micro Trains of Oregon USA. The tie spacing is twice that of the Micro Trains system and the rail while the same height has a larger bottom web making a bit stiff to join their track to-gether the first time around. It also will connect up to Micro Trains Micro Track as well. The Road Bed track comes in packages of 4 straights either 110mm long or 220mm long. They have curves in two radii 195mm and 210mm in 45 degree segments so 8 pieces to a full circle.

  1. Z303-02  195mm radius x 45 degree segement x 8 pieces (full Circle)

  2. Z303-03  220mm radius x 45 degree segement x 8 pieces (full Circle)

  3. Z302-02  110mm straight x 4 per package /w connect to power pack

  4. Z302-02  220mm straight x 4 per package

  5. Z305-01  10 pieces of double track overhead poles (no wires overhead poles only)

  6. Z901-02  pig tail to connect power pack to road bed track.

  7. CZP-01   Power pack for RealZJ



photos Akia
(PlusUp Co Ltd)


photos Mr Nansatu

This is how I purchased my first box through Hobby World International in Japan. When I tried to get more after receiving my first box it was sold out, however they contacted me weeks later when another box surfaced and I did purchase that one also. On the retail site InterCom Direct in Japanese showcased the product. There was a link on Akia41.com site where I first viewed these models and showed these models being sold in a box of ten cars of which 8 were identified and 2 were mystery cars. In my box one of those mystery cars was the power unit and the other a head end car (481) to allow me to make up a six car train in the "Hitachi" or "Hi" colours. They also sold it in a boxed set with an oval of track and power pack but this option has since disappeared from the web site. There are still options to purchase more track either straight or curved or a complete oval. The power pack was also offered as a separate unit. They were all quite reasonably priced, being about 9000 JPY for the starter set. under 4000JPY for the box of ten cars or the power pack and under 2000JPY for the packages of track. (for a quick conversion 100 JPY = 1 CDN$ or .90 cents US) There were no switches offered. When I tried to contact them in English there was no response and the shopping cart system at InterCom Direct is all in Japanese. The current site for the Company Puls Up or RealZJ is http://www.realzj.com

jnr-kuha481 head-end car
jnr-moha484
jnr-moha485
jnr-saro481
jnr-saro484  motor-car
jnr-kuha481 head-end car

hitachi-kuha481 head-end car
hitachi-moha484
hitachi-moha485
hitachi-saro481
hitachi-saro484  motor-car
hitachi-kuha481 head-end car


This shows the non powered trucks under the cars and how they are held in place. This is just a copy in a smaller scale of how Kato and Tomix do their non powered trucks. The wheels seem a bit oversized but they work nicely and the flanges are not huge. The wheel sets run very well on Micro Trains track, in fact the whole train runs well on Micro Trains track. MTL is to have switches available in the next month or so. (The switches were available in late October and the first release was sold out in a few days.)

photos  Mr Nansatu




Mr Nansatu maintains a web site at http://c62.hp.infoseek.co.jp/z/ these pictures are from him showing disassembly of the Akia 485 Express.

The power car and its construction and disassembly. The car can have some problems in that things are not as tight or sure a fit or as well assembled as might be required to keep this model operating over a long period like the N-scale products of Kato, Tomix and Micro Ace they are patterned after. For more on this see next section down. Taking this unit apart is quite easy. The body shell comes off by gently prying the sides away from the chassis using 4 tooth picks. The locking tabs are on the window glass and with the glass in place the glass holds the chassis in place. When assembling the body and chassis make sure the window glass is fully inserted in the car side window openings. The metal weight is held in place on two small pins on a plastic plate located below it. The weight can be gently pried off  of the plaste with a small screw driver.  The plastic piece that held the weight can be removed by inserting a small flat blade screw driver into the square holes on the side of the chassis and pushing in gently on the bottom of the tab while prying up gently to release it. Look at picture 3 (left hand of row 2). The wipers are held in place with one small pin on each side. When re-assembling this piece make sure you have it oriented correctly.

This plate has one end that goes over the brass bearing holder on the end of the motor without the power contacts. It only fits on the chassis if it is oriented properly in the correct relation to the motor. Next you need to remove the weights over the shafts. Take time to note the orientation of these units with the bevel end towards the power trucks. If you put them in wrong they interfere with the turning of the power trucks and the placing of the cover plate with the pick up strips. The power trucks can be removed from the chassis by gently prying the side of the chassis with the power truck turned hard to one side. Too remove the motor gently pry up on the motor at both ends a bit at a time. Check the orientation as it comes out as it only goes back in the correct way with out damaging things.

photos by Mr Nansatu



Several of us have discovered some problems in the power truck. The bottom cover plate does not hold the worm shaft in position always and the shaft is not always properly inserted into the worm gear and the delrin bearing on the end of the drive shaft. So pressure on the worm gear in one direction will suck the drive shaft out of the end delrin bearing. Mine ran right out of the box and would push or pull 5 cars without problems but I very soon ran into difficulty with the power car.  I had to repair it to get it running again.  There appears to be too much play in this shaft with the worm gear on it and it is able to move back and forth about 4-5mm. I used a pair of 00-90 washers on each end to the worm shaft between the delrin bearings on the shaft to reduce this slop and to ensure the worm shaft does not fall out of the bearing after repositioning the worm gear on the drive shaft of the truck. I had to move the shaft further into the Worm gear to provide enough shaft to go into the delrin thrust bearing.  Looking at first picture on left side of row 1 you can see the top of the power truck. Just behind the brass wiper coming up from the axle ends is the locking tab from the bottom cover plate. Pushing in and down will release the bottom cover plate with the drive gears attached exposing the worm shaft and bearings which are clamped between these two pieces when assembled. After I assembled the truck after making repairs to the worm shaft on one truck I jammed small pieces of .020 inch plastic strip behind the locking tabs holding the bottom plate in the upper part of the truck. (look in picture 1 to the left - sequence is from outside going in, brass contact power strip, bottom plate tab then .020 shim which can not bee seen in photo).  In picture 2 in the column to the left you can see the small round delrin bearing found on the open end of the worm gear shaft. Do not loose it. The other one is trapped on the shaft between the drive shaft coupling and the worm. This shaft just sits in the bearings and the bearings in the indentation in the truck casting and is held in place when the bottom cover is snapped up in place. Notice how much open space there is between the bearing and the worm as you push it into the truck housing and pull it back out. This can be reduced by installing small brass washers for 00-90 screws on the shaft one on either side of the worm gear.  The drive shaft couplings are just a press fit to the worm gear shaft in the truck and the motor shaft. I also found out that the mesh between the worm gear and the tower gear is minimal and so just a small piece of paper placed below the delrin bearings seat in the truck housing can improve the mesh between the worm and the gear. Otherwise you could end up stripping the tower gear and then you would have no contact between the worm and the tower gear. The paper shim would be about 5 x 15 thou .005 x .015 inches or .13 x .38mm no bigger than this. The piece of paper will be about 3 thou of an inch thick .003 inch or .08mm.





photos G Hamilton

These are the 4 passenger cars from Takara which I modified by removing the original trucks with couplers and replacing them with Micro Trains 904 Passenger Trucks for Z-Scale which do not have couplers attached. MTL new pn is 004 02 240. and body mounted 905 couplers on the ends of the cars. Mtl new p/n 002 02 021. This string runs through reverse curves of Micro track with out problems. The scale appears to be 1:200 in height and width and 1:220 in length.

      


photo G Hamilton

Here on the left we have a view of  a body mounted 905 coupler as it mates to a MTL GP35 coupler. On the right we have the same view only with a talgo mounted 905 on the MTL passenger truck using a strip of brass. Notice the Talgo coupler is slightly lower than the body mount and both are below the height of a standard coupler on a  Micro Trains car.


photo G Hamilton



photo G Hamilton

Here is a look at the talgo mounted 905 coupler on the MTL 904 passenger truck The brass strip has an offset that places the bottom surface of the 905 coupler below the cross bar it is attached to. The pin sticking up goes into the opening on the bottom of the car to prevent the truck from over rotating to the left or right. On these passenger cars the talgo mounted coupler performs better in some aspects than the body mounted coupler, but it is much more difficult to adjust to get it operating 100%. The talgo mounted coupler also allows the cars to come closer to-gether because the coupler is mounted partially under the car. Something you can not do when you body mount the coupler under the car as there would be no room for the car to swing left or right.



photos G Hamilton

The TakaharaTomy cars that were available as M-gauge in the 24/25 series of Japanese passenger coaches were:-
in Green livery of the Twilight Express of JR West
sleeping car type OHANEFU 25-500
sleeping car type OHANE 25-560
compartment car type SURONEFU 25-500
luggage van type Kani 24-0
in Blue livery of the Hokutosei of JR East
sleeping car type OHANEFU 25-0
sleeping car type OHANE 25-0
saloon car type OHA 25-500
luggage van type KANI25-500


photo G Hamilton

Here is a picture of a complete train pulled by the C57.


photos G Hamilton

Here we have a shell from a Z-scale static model of a 1:220 EF-58 Japanese Electric that has been modified to fit on a Marklin GG1 chassis. This is not quite the correct mechanism to use as the driver axle spacing is incorrect on the two driving trucks. However the overall wheel arrangement is correct for this locomotive and the only modification I made to the chassis was to remove the circuit board and hard wire the pickups to the motor. The shell has a lot of grinding done on the interior of the roof of the shell to get it to sit down properly on the chassis. So the look is correct but the rivet counters will find fault. I have put lighting in the headlight using fibre optic. So this whole train has been created from static models of a toy train that were in scale or close to it.


photo Ztrack Mag.

For more on the emergence of Japanese Z-scale you should be reading the magazine Ztrack. Click on the image to visit the magazines site.

 

 
 

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